PRODUCT & SERVICES

INTRODUCTION

  • Suitable for Overhead, Gantry and Semi-Gantry Cranes.
  • Designed as per the highest safety standards
  • Can be installed on new and existing cranes.
  • Simple and straight forward Installation
  • High quality polycarbonate DIN Rail enclosure
  • OEM Customization possible
  • Passcode Protected against unauthorized access
  • Data backup and restore feature.
  • IS0 12482, FEM 9.755, FEM 1.001,2006/42/ec machinery directive etc.

APPLICATIONS

  1. OVERHEAD CRANES
  2. GANTRY CRANES
  3. JIB CRANES
  4. CONTAINER HANDLING CRANES
  5. STEEL MILL CRANES
  6. ALUMINIUM SMELTER CRANES

FUNCTIONALITY

  • Load measurement and overload protection of up to 2 hoists
  • Load summation
  • Slack rope measurement and protection
  • Secondary overload protection
  • Side-pull protection
  • Data logging for operational trip events
  • Motor CDF and Starts per hour calculations
  • Motor Violations monitoring
  • Crane design working period (DWP) calculation as per ISO 12482
  • Hoists safe working period (SWP) calculation as per ISO 12482
  • Operating hour counter for hoist, cross travel and long travel motions
  • Error handling and notifications
  • Password protected access levels
  • Backup and restore facility

ELECTRICALSPECIFICATIONS

  • Power supply options: 24VDC and 110-220 VAC
  • Digital inputs: 16
  • Digital outputs: 14
  • Serial interface: RS232 x 2 nos
  • RS485 input x 1 no
    Hardware interrupt inputs x 2 nos
  • 5v GPIOs x 6 nos
  • Pwm outputs x 6 nos (shared with GPIOs)
  • Output relay contact ampere ratings: 6A
  • Output relay contact swithcing rating: 1,000,000
  • Temperature rating: -20 to +70 deg celsius
  • Load cell input : 4-20 ma x 2
  • Angle sensor input: 4-20 mA x 4

Versions Available

BASIC - 24

  • 24VDC Version
  • All standard features without HMI
  • Requires additional programming tool
  • Cost effective solution with major safety related functionality

BASIC - UNI

  • Universal Power Suppy 110 to 230V AC
  • All standard features without HMI
  • Requires additional programming tool
  • Cost effective solution with major safetyrelated functionality

INTERMEDIATE - 24

  • 24VDC Version
  • All standard features WITH HMI
  • No additional programming tool required
  • Cost effective solution with major safety related functionality

INTERMEDIATE - UNI

  • Universal Power Suppy 110 to 230V AC
  • All standard features WITH HMI
  • No additional programming tool required
  • Cost effective solution with major safetyrelated functionality

ADVANCED - 24

  • 24VDC Version
  • All standard features WITH HMI
  • No additional programming tool required
  • Additional Power, Current and Voltage monitor

ADVANCED - UNI

  • Universal Power Suppy 110 to 230V AC
  • All standard features WITH HMI
  • No additional programming tool required
  • Additional Power, Current and Voltage monitor

ULTIMATE-24

  • 24V  DC Version
  • All standard features WITH HMI
  • No additional programming tool required
  • Additional Power,Current and Voltage Monitor
  • Earthnet Connection,SCADA, RTC Etc

ULTIMATE-UNI

  • Universal Power supply 110 to 230 V AC
  • All standard features WITH HMI
  • No additional programming tool required
  • Additional Power, Current and Voltage monitor

SAFETY FEATURES

Operational Safety Features
  • Service and Admin Access
  • Double E-Stop Relays
  • Load Cell cable Error
  • Angle Sensor cable Error
  • Overload Protection
  • Side Pull Protection
  • Slack Rope Protection
  • SWP Alarm
  • DWP Alarm
  • High quality industrial grade components
  • Double data backup
Input & Output Safety Features
  • Redundant Output relay activation
  • Outputs Start Interlock
  • Pendant Start Interlock
  • Double E-Stop Relays
  • Protected inputs and Outputs
MCU & Program Safety Features
  • Software Watchdog Timer
  • Hardware Watchdog Timer
  • E-Stop via Interrupt
  • Timer on HMI test Inputs
  • Interlock on HMI test
  • Inputs and pendant inputs